Analogue Electric Vehicles

A Woodpecker skateboard, to encourage young experimenters to investigate battery electric vehicles. Photo: Woodpeck.org

Part 1

On 2021-07-07 Robert N. Charette wrote an article in IEEE Spectrum, How Software Is Eating the Car, The trend toward self-driving and electric vehicles will add hundreds of millions of lines of code to cars. Can the auto industry cope?

As usual, an article in Slash Dot ( /.) is my main source of biased opinions about a serious technological issue, with one typical comment given a score of 4: interesting. It read: “If you get something pre-1978 then the most sophisticated electronics in the vehicle will probably be the radio kit.” This was then followed by numerous comments about 1976 (and later) Chrysler Cordobas. This type of reasoning reaches its zenith with, “What was the last car without this nonsense? Makes me want to buy a classic car or motorcycle, just for the simplicity.”

Yes, for a long time the trend has been towards increasing [Engine Control Units =] ECUs, based on the design philosophy of, “If you want a new feature, you buy a box from a Tier 1 [top-level component suppliers, such as Bosch] that provides the feature, and wire it in. As a general rule, automakers love outsourcing work; for most of them, their dream scenario is that everyone else does all the work for them and they just slap a badge on it and take a cut.

Then Rei adds a score 5: informative, but long, comment: “This article actually has it backwards. The first company to break with this philosophy was Tesla, which has from the beginning had a strong philosophy of in-house software design, and built basically a ‘car OS’ that offloads most vehicle software functionality into a handful of computers (with redundancy on safety-critical functionality). … Eventually everyone is going to have to either make their own ‘car OS’ stack or lease one from someone else. The benefits are just too significant[:] Lower hardware costs, lower assembly costs, lower power consumption, simpler cheaper lighter wiring harness, faster iteration time on new functionality, closer integration between different subsystems, you name it. This trend throws into reverse the notion of ever-increasing numbers of ECUs (which quite simply was an unsustainable trend).”

Who could possibly disagree?

Part 2

What is the minimal vehicle a person needs? Of course, there will be as many answers as there are people, and it will all be dependent on what they are doing. There are a lot of vehicles available, but I will not refer to them as choices. Some places lack trams or other forms of public transit. They may exist in other places, but run at inappropriate frequencies. Some communities lack bike lanes, forcing cyclists to compete for space with cars. Some streets are perpetually gridlocked.

Some people need to work, outside of their residences! Does one have to take children to kindergartens or schools? What distance does one have to travel to attain basic health and nutritional needs? Can this be done as part of a commute, or is a separate trip necessary? What about specialty shops? What is the distance to the nearest bus station/ train station/ airport/ international airport? Is there a need for a social life? Is one dependent on driving a car? Could a bicycle do for some items? Are trains or buses an option? So many questions, so few obvious answers.

Perhaps my own situations could be used as an example. Compared to most people, my life is simple: no job is calling me, and I am no longer responsible for looking after young children. Yesterday, I used a vehicle with a mass of about 1.5 Megagrams (where 1 Mg = 1 000 kg), to drive 40 km. Admittedly, there are vehicles that weigh less than a car. A bicycle is probably the most efficient device for conveying people, and it can have a mass of from about 5 to about 20 kg. Yet, I would not feel safe driving one of these on the roads of rural Norway. There are no buses, but if I plan in advance and contact the appropriate office a day in advance, I might be able to use public transit, essentially a taxi charging bus rates, as long as I am willing to wait up to several hours, for a return trip.

The most basic foods, as well as building supplies, can be purchased with a 14 km return trip across Skarnsund bridge in Mosvik, where there is even a coffee bar, with better than acceptable lattes. Basic health care (doctor, dentist, pharmacy, optometrist) and a larger selection of food and basic necessities are met by driving 26 km for a return trip in the opposite direction, into Straumen. More specialty shops are available in Steinkjer involving a 70 km round trip. This all involves driving. However, there is also a train station at Røra, 40 km round trip by car, that will allow one to connect with an international airport (TRD), and the fourth largest city in Norway, Trondheim, about 120 km away – 240 km round trip, with an even larger selection of shops and activities.

Part 3

I am in agreement with Rei, that more software (and less hardware) is needed in vehicles. Yet, I am reading this week that General Motors is charging purchasers of many GMC, Buick, and Cadillac vehicles, that are shipped with OnStar and Connected Services Premium Plan by default, $1 500 for the three-year plan that was once optional, but is now required. Other companies are doing the same sort of thing. It is estimated that this revenue stream could give GM an additional $20 to 25 billion per year by 2030. BMW has come out with similar claims, giving them an additional revenue of about $5 billion per year by 2030. I do not want to ensure that a wealthy elite continues to take more of an income pie that is already unfairly divided.

At issue is the right of consumers to direct access to vehicle data, which historically has been obtained from an on-board diagnostic (OBD-2) port (North America) or European on-board diagnostic (EOBD) port, since 1996 and 2001, respectively.  These allowed vehicle owners and technicians access to vehicle data to assist with maintenance and repair. This situation is threatened by vehicle manufacturers, who want to use telematics = the sending of data wirelessly and directly, restricting vehicle data to manufacturers. In 2021, 50% of new cars have these connected capabilities, but no country has more than 20% of its vehicle fleet equipped. USA has the most. By 2030, it is estimated that about 95% of new vehicles sold globally will have this connectivity, according to a study by McKinsey. ​

While this data could provide economic and other benefits to car owners, vehicle manufacturer want to act as gatekeeper, determining who can access it, and at what cost. This is a detriment to consumers, which could result in: Increased consumer costs; restrictions on consumer choices for maintenance and repair;  safety and security issues involving the use of non-standard data types and formats; privacy concerns. Automotive mechanics, and other aftermarket providers can also be affected. 

This has resulted in a consumer backlash, which I associate with the right-to-repair movement. There are already open-source groups working to ensure that consumers retain their rights. In addition, Automotive Grade Linux (AGL) is an open source project hosted by The Linux Foundation that is building an open operating system and framework for automotive applications. It was started in 2012, and currently has 146 corporate members.

I imagine that automotive manufacturers will try to add just enough proprietary software to their vehicles, to profit maximally from their investment. On the other hand, I see that there will be an incentive for ordinary consumers to demand right-to-repair legislation, and for guerilla activists to produce generic software substitutes where this is useful.

In Europe, repair is increasingly regarded as an essential consumer right and an environmental necessity. The main objective of the European Green Deal, is to be climate neutral by 2050. The European Commission’s Circular Economy Action Plan (CEAP), published 2020-03, details how this goal is to be reached. To reduce waste, products have to be designed to last. If they don’t last, they shouldn’t be sold. To encourage the development of products that are longer-lasting, there could be lifespan labels, service manuals, and an EU-wide repairability index. This would encourage the market to compete on repairable and durability.

In 2020-11, the European Parliament voted overwhelmingly in favor of a right-to-repair, and insisted that the more conservative European Commission administrative arm, implement it. It also included repairability labeling.

In 2020-11, voters in Massachusetts approved Question 1, involving a right-to-repair Law, with almost 75 percent in favour. The law requires automakers to provide a way for car owners and their chosen repair shops to access vehicle data, including that sent wirelessly to the manufacturer. The intent of this law is to prevent manufacturers and dealerships from having exclusive access to data.

Massachusetts is the state where the first automotive right-to-repair law was passed in 2012. That law made car makers open up the data inside the car. Rather than create a state by state solution, automakers reached a nationwide agreement with car parts makers/ suppliers and repair shops on how to share the data. This agreement opened the OBD-II port. With this new and improved right-to-repair law, similar transformative actions are required.

There are an increasing number of underpaid programmers and other software and hardware specialists, unable to fully live the American (and Scandinavian) dream. Many of these would undoubtedly be willing to work as guerilla technologists to develop the tools needed for retrofitting vehicles with more consumer friendly components, especially after warranties have ended. There are an increasing number of inexpensive microprocessors and systems on a chip that can be used for these purposes.

Part 4

To put electric vehicles in perspective, one needs to return to 1965-11-05, when President Lynden Johnson was given a copy of Restoring the Quality of Our Environment, a report by the Environmental Pollution Panel, President’s Science Advisory Committee. On publication of this blog, people have had 20 735 days or 56 years, 9 months, 8 days to confront this challenge, but have failed miserably at this task.

One fundamental question is, where can younger people learn more about the construction of appropriate vehicles for the 21st century? Currently the most interesting project is Woodpecker, that describes itself as an: “Open source based Carbon negative Electric Vehicle Platform. Woodpecker is a game changing micromobility vehicle to decrease CO2. Electrical propulsion allows to use solar and renewable power. Production of Wooden frame even decreasing CO2 because it is encapsulated by [wood] while growing. Vehicle built on Circular Economy concept – most parts are recyclable.” It appears to have originated in Latvia, and includes partnerships with many higher-educational institutions in the country. One problem with Woodpecker, is that it as an organization is too closely bound to commercial enterprises. For example, a good starting point for most open-source projects is to become acquainted with their documentation. In this case it requires people interested in downloading their technical drawings to have a Trimble account, in order to use Sketchup.

Notes:

1. This post follows up some aspects of Vehicle Devices, published 2020-11-03. The division between parts is not based on content, but time. Part 1 of this weblog post was originally written 2021-06-18 and saved at 10:49. It had been patiently waiting to be published. On 2022-08-12, outdated content was removed, and Part 2, was added, starting at 20:43. Parts 3 was started on 2022-08-13 at about 07:40, while part 4 was started on the same date at 08:48.

2. Trondheim claims to be the third largest city in Norway, but I would give that title to Stavanger. The challenge with Stavanger, is that its metropolitan area is divided between multiple municipalities. Yes, I am aware that I have offended some of my Norwegian readers, because of their origins in Trøndelag. However, Stavanger is the only place in Norway where I have ever been able to find/ buy root beer! This is probably due to Americans working in the oil industry, and living in the Stavanger area.

Transition One

The second of six Transition One certified vehicle models, A first generation Fiat 500.

Today’s rant: Since the reign of Ronald Reagan (1911 – 2004, US president 1981 – 1989), the United States (and other western countries) have prioritized the wellbeing of billionaires, to the detriment of those who find themselves on the lower rungs of the economic ladder. This means that these lower positioned people are frequently excluded from the economic/ environmental benefits of new developments. Among other things, they are last in line for electric vehicles. Until now …

The business model of Transition One, a French startup, is automotive electrical retrofit kits at the wholesale level. Wholesale contrasts with retail. Transition One supplies kits to garage/ mechanic partnered retailers, who in turn install the kits for consumers. Each kit is designed for a specific model of vehicle. Retrofitting involves modifying/ restoring/ replacing outmoded technology found in older systems. Electrical refers to a specific driveline configuration, one that avoids internal combustion engines. Automotive means that these modifications involve road vehicles.

Transition One has worked on developing six retrofit kits. Currently, kits are available for the following six models: Fiat 500 generation 1, Mini made after the BMW reboot, Renault Clio 3, Renault Kangoo, Renault Twingo 2 and Volkswagen Polo 4. These are all lower-priced vehicles, originally fitted with internal combustion engines. More models are planned. To be eligible for conversion a vehicle must be roadworthy, registered in France, be over 5 years old, and be one of the six models mentioned.

The kits consist of a motor providing 53 kW of power and 78 Nm of torque; batteries offering between 15 and 30 kWh, and provide at least 100 km of range, with a top speed of 110 km/h. An inverter/ charger is also provided (with a plug) that can operate at a maximum of 6 kW, and will take about five hours to charge a vehicle to 100%. The price of the kit and its installation is € 5 000 paid by the consumer, in addition the French government provides a grant of another € 5 000. The installation process is not performed by Transition One itself, but by certified partner mechanics, authorized by Transition One. The installation process is designed to be completed within four hours.

Retrofit kits will be certified by the responsible French authorities, and are in accord with French regulations. A retrofit is guaranteed for two years with unlimited mileage, while the batteries are guaranteed for five years or 100 000 km, whichever comes first.

At the same time that Transition One is soliciting vehicle buyers, it is also enticing local garages to enter into a partnership to retrofit vehicles. In other words, Transition One is a manufacturer of retrofit kits.

The retrofit process involves five steps at a partner garage. First, the vehicle is received and inspected to ensure that it will meet all requirements for roadworthiness after the retrofit. Second, all ICE components are removed and appropriately re-cycled. Third, the retrofit kit is installed. Fourth, the retrofitted vehicle is tested, to ensure that it meets all requirements. Fifth, the vehicle is delivered to its owner.

Hopefully, other companies will follow the spirit of Transition One, by offering kits for other vehicles in other markets.