Power

For forty years vendors of computing equipment and their attendant programs have used power to sell products. A year on, and a revised product is unveiled as yet more powerful. At the same time, these devices are diverting energy from their primary task to run fans and other cooling equipment, in an attempt to mitigate the negative effects of their energy usage, notably the production of heat, that creates unbearable working environments for people, not to mention silicon.

Power architecture refers to IBM’s RISC microprocessors, promoted by power.org, used in the PowerPC and the Apple PowerBook. Power software was an IBM operating system enhancement package. Not to be outdone, Microsoft has PowerPoint, its slide presentation software, and PowerShell, a task automation and configuration management framework. Power is pervasive.

Macintosh_PowerBook_140
An Apple Macintosh PowerBook 140, from October 1991. (photo: Bluedisk at English Wikipedia)

The computer industry is not the only sector to be obsessed with power. Vehicle manufacturers are worse. Not only do vehicles come equipped with factory air and  cassette tape decks, there  is an endless supply of power products, including power brakes, power steering, power windows, power seats and the more generic power accessories. People unable to understand kilowatts, can even use horsepower to express themselves, 1 HP = 746 W.  Even the Swedish Amcar magazine is called Power.

Power magazine
Power Magazine (2017-4), available from 13 June 2017, Sweden’s contribution to a better understanding of older American cars. (source: Power Magazine)

Give me adequate power, but nothing more than that. Purchasing computers always involves compromise. Along with numerous Gigabyte Brix models, another desktop computer I considered before purchasing an Asus VivoMini VC65, was the CompuLab Mint Box Mini. It comes with Linux Mint pre-installed, but with the Mate desktop. It has 64 GB internal SSD storage, compared to the VC65’s 128 GB SSD and 1 TB HDD. While the Mint Box is fanless, the Asus retains a fan. I decided to purchase the Asus because it offered the best compromise, and was the only computer on my short list to have a DVD-reader.

Youtube Vlogger Joe Collins, in his Top 5 Mistakes New Linux Users Make, has several recommendations regarding equipment. Several of them are broken in the Mint Box Mini, including his advice to use Intel processors, and avoid AMD graphics cards. The Mint Box is powered by a 1GHz AMD A4 Micro-6400T 64bit Processor (Quad-Core), 4GB DDR3 Ram, AMD Radeon R3 Graphics and Realtek HD Audio.

compulab-mintbox-mini
A CompuLab Mint Box Mini running Linux Mint. An adequate machine for most purposes, but lacking a DVD reader I currently need. (photo: CompuLab)

I am truly thankful that the age of fanless computers has arrived. Miniaturization without excessive heat. Silence. I am equally thankful that the age of electric cars has also arrived, and an age of autonomous vehicles is on the horizon. If not silence, at least less noise. I will not mourn the disappearance of Harley-Davidson.

An End to Duty Free Imports

When I purchase products from abroad, it is usually because these products are unavailable from any Norwegian sources. In a few isolated cases, it is to save money. This situation is about to change, and I may have to purchase larger quantities from abroad.

At the moment it is possible to purchase goods outside of Norway and to import them duty and value tax free, if their value (including postage) is less than NOK 350 (USD 43). If the value is over NOK 350, but under NOK 3000, then 25% Value Added Tax is added, in addition to the NOK 146  (USD 18) customs fee.

Proposed changes would eliminate duty and value tax free import of goods. Everything imported would be subject to customs fees and value added tax.

An example. I have recently been looking at purchasing an “In Wall AC/DC PCB (with Relay) for MySensors”. On eBay, the price is about NOK 40 (USD 5) each. I would probably purchase just one, for experimental and testing purposes. My total cost would be about NOK 40 for this first product. If the testing shows positive results, then I would probably import ten more. If I imported them in groups of five and five, then ten of them would cost NOK 400 or USD 80.

With the proposed changes, I would have to investigate the utility of any purchase. The price of a single PCB would increase from NOK 40 to NOK 196 (USD 24). That is almost a five fold increase. While one can tolerate such an increase for a single purchase, this may make any form of experimentation much more difficult.

The price of 11 PCBs would increase from NOK 440 in two purchases, to NOK 696 in a single purchase, for an average price of over NOK 63. (USD 8).

The reason for this proposed change is to accommodate a Norwegian political party, who wants to use this change in fees to create Norwegian jobs. The result may be the opposite. If informal co-operatives are formed, that are capable of purchasing larger quantities of goods, then the results may be increased imports.

It should be noted here, that Norway is in a special situation. It is not a member of the European Customs Union. Membership here would have eliminated customs fees, but increased prices on most goods by 25%. This is a solution that could be accepted by many.

This weblog post was updated 2021/12/21. to eliminate Weeds from the title. This post formed part of a Needs, Seeds and Weeds website that belonged to my daughter, Shelagh. In addition, other things are also out of date, or my opinions have changed. Apart from the title, updating the text to a block format and other minor formatting changes, the text above this paragraph remains as it was before. Any significant content changes are found below this paragraph.

Ethan & Ethel 02: Dust Extractor & Air Cleaner

Breathing. It’s a task Ethan & Ethel do all the time, to stay alive. Unfortunately, there are environments that make this breathing uncomfortable, even damaging, sometimes deadly. This post is going to look at how a woodworking workshop can be constructed to ensure that most sawdust is collected, and the air is filtered so it is fit to breathe.

Sawdust

There are three levels of sawdust collection that can be used: 0) broom and dustpan or shovel; 1) shop vacuum; 2) detached, ducted extraction system.

Level 0: Just cleaning up after yourself with a broom, may make a workshop look clean, but it will not provide a healthy environment. This is an unacceptable level of dust collection.

Level 1: The minimum acceptable level of dust collection involves the use of a shop vacuum attached directly to a tool being used.

A shop vacuum can be developed into a dust system by including a hose reel and a separator. A hose reel will hold 10 meters of 50 mm diameter hose, with a crank and tension adjustment. Due to the length of the hose on the reel, considerable power (e.g. 3 kW or more) may be required to power the vacuum.

A hose reel encourages use of a dust separator that can be permanently positioned in a fixed location. A dust separator captures sawdust, wood chips, and other debris before it enters the vacuum. Most separators contain cyclones that disrupt air flow, causing most wood dust particles and other materials that are heavier than air to separate out. They do not enter the vacuum. This vortex effect adds life to vacuum filters and prevents the loss of suction caused by a clogging.

 

Rockler dust system
A shop vacuum attached to a separator and a hose (photo: Rockler)

Level 2: detached, ducted collection system

The Annex is a shed that was added onto the original garage that has become the Unit One workshop. If you enter the annex today, you will find that it contains the gardener’s former workbench and stacks of firewood. Soon, the Annex will be re-purposed, and many of the dirtiest, noisiest and smelliest activities will be confined to this area. This does not mean that the rest of the workshop will be clean, quiet and fresh smelling.

bty
The Annex, home of dirty, noisy and smelly activities. (photo: Brock McLellan)

The equipment used in a level 2 ducted system is very similar to that used with level 1 equipment. There is a vacuum and a separator. 100 mm flexible tubing or metal ducting connects the machines. Both have advantages and disadvantages. While flexible tubing is preferred for attachment to a machine, in other places a more solid, metal duct is preferred. Transparent material allows one to see blockages if they occur. Metal duct prevents the build-up of static electricity, which could result in a fire.

hose
100 mm diameter flexible tubing is often used for dust collection in a workshop, This is available in 6 meter lengths, and can be cut to size. (foto: Jula)

duct
100 mm galvanized spiral duct, made from sheet metal. (photo: NORFI Absaugtechnik GmbH)

A smooth transition is needed where hoses, tubes and ducts meet. Y connectors are often used for this purpose.

Y
Y-connector, used to smooth air-flow where two ducts meet (photo: Jula)

Most of the time in a small workshop, only one machine can be used at a time. Each machine is attached to the dust collection system, but blast gates are used to close the dust collector so that inactive machines do not result in air being sucked through the system. Only a active machine has its blast gate open. This saves a lot of energy, allowing a much smaller sized vacuum to be used. At Unit One, the vacuum uses 1100 W.

Blast gate
Blast gate in closed position, preventing air from being sucked through a system. (photo: Jula)

Cleaning floors, and other horizontal surfaces, in a workshop is a necessary part of work. While some people use vacuums for this, others uses brooms and brushes of various types. The collected dust can be swept into a dust port.

Dust chanel
A dust port. (photo: Jula)

Lots of other pieces of equipment are needed, including bends and clamps, to make a level 2 dust collector. Interestingly, 6 meters of duct costs more than the vacuum I am using.

Dust collection can be automated, and this subject will be revisited in terms of using an Intelligent Workshop Assistant.

Air Cleaner

While dust collection is important, it doesn’t eliminate all dust from the air. This requires the use of an air cleaner. Two projects by Canadian woodworkers, are especially inspiring.

Matthias Wandell: http://woodgears.ca/dust/cleaner.html

John Heisz: http://www.ibuildit.ca/Workshop%20Projects/shop-air-cleaner-1.html

Respirators

Part of the Annex is slated to become a spray booth, to be used for the painting of wooden, metal and other objects.

A spray booth is a closed environment controlling air flow, pressure, temperature, air flow and humidity. The area is ventilated using electric fans, and heated with electric heaters to speed paint drying. Toxic solvents and paint particles are exhausted outside after filtering to reduce air pollution.

When possible, HPLV (high pressure, low volume) equipment is used. This is similar to a conventional spray gun using a compressor to supply the air, but the spray gun works at lower pressure (LP), while a higher volume (HV) of air is used to aerosolise and propel the paint. A turbine using a vacuum cleaner derived motor propels the air. This results in more paint reaching the target surface, reduces overspray, material consumption and air pollution.  The system offers three advantages: reduced paint waste, short drying times, and precise and efficient spraying that reduces paint preparation and (often) the need for masking.

Despite the equipment built into the workshop, there is a need for respirators. At Unit One most painting involves only a few minutes of work, so the level of protection is less than that used in environments where people paint for longer periods of the day.

WorkSafe BC provides a free 136 page pdf book, Breathe Safer – How to use Respirators Safely and Start a Respirator Program. It can be downloaded using this link: https://www.worksafebc.com/en/resources/health-safety/books-guides/breathe-safer-how-to-use-respirators-safely-and-start-a-respirator-program

fcveb
Painter, wearing respirator and safety glasses, but without protective clothing. (photo: Trish McLellan)

Cell phone PINs

Are cell phone manufacturers acting in the best interests of their users? Well, everyone knows that shareholders come first, but even when the focus is on user experience, I’m not sure the engineers and designers are listening.

Today, my “Hawaii” telephone decided it wanted to update itself. It waited until I accidentally gave it permission, which is probably better than the situation with some other phones.

Hawaii
“Hawaii” cell phone, showing off its biometric fingerprint scanner (photo: Huawei)

When the phone restarted it asked for my PIN. A PIN for the SIM card was entered, 9898, but this was not what it wanted. It wanted a PIN for the machine. 8979 was then entered, and it worked. But that was not enough. It requested the PIN number again. 8979 was entered, but this time it wanted a PIN for the SIM card, or 9898. The problem for me was that the message was identical, enter PIN number.

Admittedly, age is playing its role here. There may have been subtle differences in the wording of the requests that I may not have interpreted correctly. What I find particularly disturbing is that the phone has biometric data about me from its fingerprint scanner, so that there should be no doubt as to my identity. Rather than using this, it insists on two separate four digit numbers.

This weblog post was updated 2021/12/21. to eliminate Weeds from the title. This post formed part of a Needs, Seeds and Weeds website that belonged to my daughter, Shelagh. In addition, other things are also out of date, or my opinions have changed. Apart from the title, updating the text to a block format and other minor formatting changes, the text above this paragraph remains as it was before. Any significant content changes are found below this paragraph.

Automated Timepieces

It is the end of October, and the world, unnecessarily, is changing its clocks back to standard time, from daylight savings time. So much work …

The purpose of this blog post is to explain to millennials (and even younger people) some of the thoughts that dominate the minds of boomers, and even earlier generations with respect to keeping track of time. To help in this process is a table which lists the various environments in and around a house lived in by one retired couple (two people), and the timepieces they use – models from the Jurassic to the Anthropocene.

In their house, there are nine areas where there are no timepieces at all, and nine with timepieces. The living room (with two), the kitchen (with three), and the study used by person A (with two) have more than one timepiece. There are also two vehicles with timepieces, three portable timepieces, and three timepieces worn or carried on people. In total, there are 20 timepieces.

#DescriptionPlacementTypeFacePowerAdjustment
entry
hallway 1
hallway 2
stairway
basement 1
basement 2
basement 3
attic
prayer room
1Watch 1person Awatchanalogbatterywheel
2Wall 1living roomwallanalogbatterywheel
3Wall 2kitchenwallanalogbatterywheel
4Alarm 1Bathroom 1alarmanalogbatterywheel
5Alarm 2Bathroom 2alarmanalogbatterywheel
6Alarm 3study Aalarmanalogbatterywheel
7Alarm 4study Aalarmdigitalbatterywheel
8Alarm 5bedroomalarmdigitalbatterybuttons
9Alarm 6studio Aalarmdigitalbatterybuttons
10Appliance 1kitchentimerdigitalmainsbuttons
11Appliance 2kitchentimerdigitalmainsbuttons
12Car 1car Adashboarddigitalsystemcomplex
13Car 2car Bdashboarddigitalsystemcomplex
14Desktop 1study Bscreendigitalsystemautomatic
15Media 1living roomscreendigitalsystemautomatic
16Laptop 1portablescreendigitalsystemautomatic
17Laptop 2portablescreendigitalsystemautomatic
18Cell 1portablescreendigitalsystemautomatic
19Cell 2person Ascreendigitalsystemautomatic
20Cell 3person Bscreendigitalsystemautomatic

The pendulum clock design was first conceived of by Galileo Galilei starting about 1602. His most advanced design is dated about 1637. It was never finished. The first operationalized pendulum clock was invented in 1656 by Christiaan Huygens, patented the following year, and built by Salomon Coster.  The pendulum clock was the world’s most precise timepiece until the 1930s, which accounting for its widespread use. To begin with, its accuracy was only to about 15 minutes a day, precise enough to display hours, but not minutes.  This changed in 1680 when 0.994 m long second pendulums, named because each swing takes one second, became widely used in quality clocks. These were first made by William Clement and became known as grandfather clocks. A minute hand, previously rare, was added to clock faces about 1690.

From the above table, listing all of the timepieces in our house, it can be seen that there are no pendulum timepieces, such as a grandfather clock or even a spring based mantle clock that requires a weekly or even daily winding. There is some progress, in that all the clocks in the house are electrically powered. Full disclosure: As an adult, I inherited a pocket watch, which, because it required regular winding was ignored as a timepiece.

I remember two timepieces from my childhood. The first was a Seth Thomas travel clock that I used as an alarm clock on a daily basis, the second was a self-winding watch. At the time, I regarded the self-winding mechanism as a technological masterpiece. The major challenge with all wind-up clocks was their inability to keep accurate time. Making adjustments (setting time) was a major preoccupation. There were various mechanisms used to do this. Official time signals from the radio was my preferred approach. In Vancouver, there was always the “nine o’clock” gun in Stanley Park. Church bells were a less reliable method.

Seth thomas wind-up clock
A Seth Thomas wind-up travel clock, identical to one I owned as a child. (photo: https://www.yesterdayantoday.com/listing/522264416/alarm-and-travel-clock-a-vintage-wind-up)

With mains based electric synchronous clocks, the frequency of the alternating current (at 50 Hz in Europe, 60 Hz in North America) allowed for much more accurate clocks, under most circumstances, but totally useless if there was a power outage. These drive clock gears with a synchronous motor, that count cycles of the power supply. While there may be short-term frequency variance, the total number of cycles per day is rigorously constant. They are more accurate than a typical quartz clock. Electric synchronous clocks were the most common type of clock from the 1930s until a revolution in timekeeping occurred in the 1980s, when inexpensive quartz timepieces became available. Today, this is the world’s most widely used timekeeping technology, found in clocks, watches, computers and appliances. For further information see: https://en.wikipedia.org/wiki/Quartz_clock

The first quartz clock was built in 1927 at Bell Labs in Princeton, New Jersey, by Warren Marrison and J.W. Horton. It was accurate to about a half-a-second per day. In 1949, the first atomic clock, and by 1960, the even more accurate hydrogen master clock, emerged. The idea of using atomic transitions to measure time was suggested by Lord Kelvin in 1879. Isidor Rabi used magnetic resonance as a practical method for implementing this. The first atomic clock was less accurate than existing quartz clocks, but demonstrated the concept. An accurate atomic clock was built by Louis Essen and Jack Parry in 1955 in the UK.

So much for history …

Back to our house. There are two challenges with 13 of the 20 clocks. First, they are useless after a power outage. Second, they are hopeless at transitioning between standard time and daylight savings time. This is not an insurmountable problem. Modern solutions are presented at the end of the post. Before presenting these, two earlier solutions are sketched.

Radio clocks. The name no longer radiates the same aura of modernism, like it did in the 1960s. Yet, radio clocks still exist, such as the Rubicson 16009 alarm clock. It alternates between standard and daylight savings time automatically. It even displays an S during the summer, and stops displaying it in the winter when it is on Standard time.  It is difficult to understand what the S actually stands for. Obviously, it isn’t standard, but it could be summer or savings-time. The manual for the clock doesn’t explain this.

rubicson-radiostyrt-vekkerklokke
A radio-controlled Rubicson alarm clock model 16009 (photo: Kjell.com)

This Rubicson clock is radio-controlled, which means that it synchronizes with a time code from a radio transmitter that is connected to an atomic clock. This one syncs with DCF77 a longwave time signal sent from Mainflingen, Germany. It is claimed that with its 50 kW power, DCF77 transmissions can be received as far as 2,000 km from the transmitter. Consumer grade clocks should be able to receive 100 µV/m signals, making it available in Bodø, Norway, at least during night hours.

Dcf_weite
DCF77 reception area (Map: Physikalisch-Technischen Bundesanstalt)

In the mid 1990s, I purchased a radio-controlled clock for my son, from a mail-order company in Oslo. They claimed that the clock would work in Norway, up to Steinkjer, a city at about 64° North, and about 1500 km from the transmitter. We live about 30 km south of the city, so I assumed it would work here. This was a bad assumption. The clock worked for a few days, but couldn’t connect to the time signal to update itself. Without a connection it stopped working. It would not allow a manual update. Since then, I have never considered using a radio-controlled clock.

An alternative approach is to connect a clock to multiple transmitters, typically from GPS and/ or GNSS satellites.  GPS satellite navigation receivers generate accurate time information from satellite signals. Dedicated GPS timing receivers are accurate to better than 1 µs. Consumer grade GPS receivers may deviate from this, by up to 1 s. I can live with that.

In order to test the feasibility of a GPS clock, I used our Garmin Oregon 600 GPS. It was impossible for the GPS to contact satellites from within our house. While it is only conjecture, one reason could be our metal roof, which could have prevented satellite signals from reaching the GPS. The metal roof, does not explain why the radio clock would not take in signals. In desperation, the radio clock was taken outside the house, but still failed to make contact with the radio signals.

Garmin 600
A French speaking Garmin Oregon 600 GPS (photo: Garmin)

One might think that the answer to a GPS timepiece is to use an antenna. The fact of the matter is, GPS timepieces make no sense inside a house in this internet age. The timepieces are very expensive and offer no other benefits.

Coordinated Universal Time (UTC) is used to synchronize computer clock times to a millisecond, or less. More than 175,000 connected hosts use the Network Time Protocol (NTP) to run an Internet Time Services (ITS) and an Automated Computer Time Services (ACTS). These are used to set computer and other clocks via the internet or telephone lines. By default, smartphones automatically update the time as it changes. When one travels from one time zone to another, the phone updates using ACTS to “check in” with cell towers. This adjusts the phone’s time, calendar appointments and alarms.

Computers have real-time quartz clocks on their motherboards that maintains the time. There is an associated small battery that powers the clock when the computer is shut down. Computers connected to the internet query a NTP time server for the current time.

Smart appliances controlled remotely by a computer, phone or tablet are becoming commonplace. The Internet of Things (IoT) has made its way into the kitchen. In January 2017, Whirlpool announced its Smart Home Lineup. These include a number of kitchen and laundry appliances that can be controlled via an app connected via WiFi. Unfortunately, they since this is a partnership with Amazon, consumers are forced into a relationship with Alexa. On a more positive note, since these appliances use NTP, their time will automatically re-set after a power outage.

Whirlpool & Alexa
Whirlpool appliances with wifi controlled timepieces, but with vendor lock-in to Amazon’s Alexa. (photo: Whirlpool)

While some of today’s cars can parallel park themselves, they seem unable to set or reset their timepieces. All that needs to happen is for that timepiece to connect to a GPS system or even a phone. There is some discussion that it could be 2022 or later before automated timepieces are standard.

This weblog post was updated 2021/12/21. to eliminate Seeds from the title. This post formed part of a Needs, Seeds and Weeds website that belonged to my daughter, Shelagh. In addition, other things are also out of date, or my opinions have changed. Apart from the title, updating the text to a block format and other minor formatting changes, the text above this paragraph remains as it was before. Any significant content changes are found below this paragraph.

Stuffing a 10-car garage

Today, I’ve let my imagination run wild. I’ve given myself unlimited funding to fill a 10-car garage with 10 of my favourite vehicles. Just imagine the expensive machines I will acquire when price is no object!

Before you begin, read the description below and make a note of what you think my favourite vehicles are based on the following description, then compare with the answers below.

  1. A French workhorse. No, this isn’t the pickup truck of that name, but a vehicle that will carry up to two people, and a Euro-pallet of materials.
  2. A Canadian pickup made in Errington, British Columbia.
  3. A Canadian sedan originally made in Delta, British Columbia. Production has now been moved offshore.
  4. A Canadian sports car, to be made in New Westminster, British Columbia, starting 2019.
  5. A Canadian three-door hatchback made in Saint-Jerome, Quebec.
  6. A Norwegian car made in Uusikaupunki, Finland then in Elkhart, Indiana.
  7. A Welsh utility vehicle made in Port Talbot.
  8. An Italian supermini that is actually made in Toluca, Mexico.
  9. A French city car rated best low running costs as well as second overall for ease of driving, out of 200 vehicles.
  10. A German workhorse, that will be able to replace vehicle #1, when it arrives in 2023.

10 car garage
10-car garage suggestion for Grand Theft Auto (photo: Sat Saintsfan, 2016)

citroen-berlingo-1996-03
Original Citroën Berlingo, from 1996. A fossil fueler. (Photo: Citroën)

Canev 2012-04-05 Might-E Truck
The Might-E Truck (photo: Canadian Electric Vehicles Ltd)

Leonard G 2007-12-15 Dynasty iT NEV
Dynasty IT, originally built in Canada, currently being produced in Karachi, Pakistan (photo: Leonard G., 2007)

Tofino
The only sports car in the garage, An Electra Meccanica Tofino (rendering: Electra Meccanica)

Leonard G 2007-12-16 Zenn NEV
ZENN (Zero Emissions, No Noise) (photo: Leonard G., 2007)

Think-City1
Think City in precisely the correct colour (photo source unknown)

Acton ZeCar
Stevens’ ZeCar (photo: Stevens Vehicles, 2009)

bty
Fiat 500 EV in New Westminster (photo: Brock McLellan)

Renault 2016-09-29 Renault ZOE
Renault Zöe (photo: Renault Norge, 2016)

VW Buzz
Volkswagen I.D. Buzz. “The most versatile and emotional electric car ever.” (photo: Volkswagen)

There is always a chance that one of these fantastic electric vehicles won’t be available. So, I have another in reserve, the GEM (Global Electric Motorcars)  eLXD made in Fargo, North Dakota.

Mario Roberto Duran Ortiz 2009-03-22 GEM eLXD NEV
GEM eLXD working as a food vendor. (photo: Mario Roberto Duran Ortiz, 2009)

Colour-coding Work space people

Note: the term workshop is confusing. While it initially referred to a room or building for making or repairing things, it has taken on an added meaning of an intense meeting about a specific subject. Using the term frequently results in misunderstandings. To avoid confusion, I am attempting to replace the first definition with work space. Yes, I am aware that others are using maker space, but not all work results in products being made. Frequently, they are repaired. At other times, they are disassembled, even recycled, hopefully upcycled. The term make looks at only one phase of a product life cycle.

Communication is difficult, especially between people. Communication at the Unit One work space can be more difficult than in other work spaces, because it currently has three purposes: research, teaching and prototyping.

Research means that we are continuously experimenting into new areas. With any experiment there is the potential for increased risk, which has to be analyzed and (potentially) minimized. Naturally, there are different types of risk. The ones that are focused upon involve the potential for injury or disability.

Unit One, including its annex, occupies about 25 square meters of space. This is a small area compared with many other work spaces. Only four workers are allowed to actively work in the workshop at any one time. A total of six people are allowed into the workshop when work is in progress. An exception can be made for demonstrations, where up to ten people will be allowed. A demonstration (not to be confused with a protest) is a reenactment of a work process, for the benefit of an audience.

One of the first things that is done at Unit One is that we make a distinction between four types of people: novices, skilled workers, supervisors and others.

Novices are people who do not have the training or experience to understand (fully) the consequences of what they are doing. They are usually in the work space to learn. They are not just observers. While restrictions may apply, they are expected to use equipment and facilities in their learning process. These people are distinguished from others by the colour orange. It is used on hard hats, name patches and identity cards. Novices will be observed and helped by the skilled workers and supervisors in the work space.

Model 7
Novice worker name patch proposal.

Skilled workers are people who have appropriate training in the use of equipment available at the workshop, as well as elementary first aid training. They are at the work space to  undertake research, or to build prototypes. They use yellow as a distinguishing colour. Skilled workers are allowed to work independently, but are expected to help novices, when help or advice is needed.

There are two styles of name patch that have been short-listed for consideration for skilled workers. One is closer to that used by supervisors having black thread on a yellow background. The other is closer to that used by novices having yellow thread on a black background. It will be up to the skilled workers themselves to decide which they would prefer to use.

Model 2
Skilled worker name patch proposal. This style is closer to that used by supervisors.
Model 11
Skilled worker name patch proposal. This style is closer to that used by novices.

Supervisors have (at least in theory) the interpersonal skills needed to provide the training that will turn novices into skilled workers. Novices are not allowed to work at Unit One unless there is a supervisor on duty. In keeping with the traditions found on construction sites, supervisors have white as their distinguishing colour.

Model 1
Supervisor name patch proposal.

Guests in a work space (or site) are always a challenge. There are always a lot of temptations and potential dangers that have to be planned for. A large number of them can be avoided by disconnecting electrical power to any machines guests are likely to encounter.

Yet, it must be remembered that not all guests are equal. Members of the Unit One board, may lack the technical training to qualify them as skilled workers, but they also have a right to inspect the activities.

On many construction work sites guests are issued white hard hats. However, at Unit One we won’t be doing this, because all novices are told that they can always receive help from a person wearing a white hard hat, or white name patch.

The solution to this challenge is to use blue as a colour for all guests that lack status as skilled workers or supervisors. Board members without technical competence will be issued blue hard hats and name patches. Board members with technical competence will be issued hard hats and name patches appropriate to their skill level, either yellow or white.

Model 6
Name patch for members of the Unit One board, who lack technical competence.

Update: 2021-03-15 14:00

In an attempt to update this article, several sites were investigated. The main conclusion is that practice varies. The following colours are are commonly used for helmets. This could be extended to apply to other articles of clothing, as well as name labels:

  • white: for managers, engineers, forepeople, supervisors, and sometimes process operators.
  • red: for safety officer, fire fighting team
  • green: for first aid team, safety inspectors and new workers
  • blue: some sites this is for general labourers, more sites use this for technical workers, including electricians.
  • yellow: some sites use this for visitors, more sites use this for general labourers.
  • brown: workers in high heat situations.
  • orange: some sites use this for maintenance members, technicians, laboratory analysts.
  • gray: visitors
  • pink is often used in situations where an operator arrives at work without a safety helmet.

Within Europe the ISO7010 standard applies. It is an inter­national standard created in 2003 to assist with consistent safety sign regulation across Europe. This regulation concerns workplace safety signs and colour markings for accident prevention, fire protection, health & hazard information and emergency evacuation. However, once again, it could be applied to articles of clothing. Wikipedia has an excellent article on the subject.

Here are the specific colours that are specified: Black – RAL 9004 Signal Black; Blue – RAL 5005 Signal Blue= Mandatory; Green – RAL 6032 Signal Green = Safe Condition; Red – RAL 3001 Signal Red = Prohibition; White – RAL 9003 Signal White; Yellow – RAL 1003 Signal Yellow = Warning.

This weblog post was updated 2021/12/21. to eliminate Seeds from the title. This post formed part of a Needs, Seeds and Weeds website that belonged to my daughter, Shelagh. In addition, other things are also out of date, or my opinions have changed. Apart from the title, updating the text to a block format and other minor formatting changes, the text above this paragraph remains as it was before. Any significant content changes are found below this paragraph.

Open Source Workshop Automation

This post presents Marmot Chirp, an Intelligent Workshop Assistant (IWA) to be used at the Unit One workshop. It is an implementation of Home Assistant that could find its physical expression on a Raspberry Pi. However, there may be issues that require other hardware to be used. Thus, a more likely alternative would be a Gigabyte Brix EKi3A IoT unit with:

  • Intel 7th Generation Core i3-7100U Processor
  • Fanless 0.76 liter volume design: 180(W) x 117(D) x 36(H) mm, Weight 978g
  • 1 x COM port (RS232)*
  • 2 x USB 3.1 (1 x USB Type-C™), 2 x USB 3.0
  • HDMI 2.0 plus Mini DisplayPort 1.2 Outputs (Supports dual displays)
  • 2 x SO-DIMM DDR4 Slots 2133 MHz, Max 32GB
  • 1 x M.2 SSD (2280) slot
  • IEEE 802.11ac, Dual Band 1×1 Wi-Fi & Bluetooth 4.2 NGFF M.2 card
  • Gigabit LAN
  • Headphone/Microphone Jack
  • VESA mounting bracket (75 x 75mm + 100 x 100mm)
GB-EKi3A Brix iot
Gigabyte Brix IoT platform

Regardless of the computer used, it will have to be fitted with additional equipment: speaker, microphone and light. The light will be off (indicating system is not functioning), steady on (system is in use), pulsing on (system in standby mode).

Why Chirp?

An intelligent personal assistant needs a name, so it knows when it is being activated. Female names are often used, eg Alexa and Siri. I pity the poor girls with those names, or anyone living in proximity to them, with such assistants. Similarly, an IWA has to be addressed, so it knows when users want something done. One of the most important characteristics in naming an intelligent assistant, is that the name is unique, and not used in normal conversation. In a workshop, calling the IWA Plywood or Lathe is just asking for trouble. Here, the name used is Chirp.

bty
The Unit One Workshop, at Vangshylla, Inderøy, Norway

Dialogue

There are a lot of different situations in a workshop where a user would want to interact with a IWA, and other situations where the workshop owner, through the IWA wants information from a user.

Much of the terminology used would be based on voice procedure used in other situations.

1. Visitor arrival

The IWA has proximity and other sensors to detect the presence of a visitor.

A. Known user.

IWA: Welcome to Unit One. I’m Chirp, an intelligent workshop assistant. Who are you?

Brock: Chirp, I am Brock

IWA: Welcome Brock. Your personal safety equipment is in box <A/ B/ C/ C/>.You are logged in at <time> on <date>.

B. Unknown user.

IWA: Welcome to Unit One. I’m Chirp, an intelligent workshop assistant. Who are you?

Cynthia: Chirp, I am Cynthia

IWA: I don’t recognize you, Cynthia. Please use the computer to log in or register yourself.

IWA: Thank you for registering, Cynthia. You are inside the Unit One workshop, where people use technology to make the world a better place. In front of you is box <A/ B/ C/ D> containing your personal safety equipment, including safety glasses, hearing protection, gloves, and respirator. Please use the equipment you need. Please note that there is a first aid kit and a fire extinguisher near the entrance, and a second fire extinguisher at the end of the workshop, near the Annex. These are to be used when needed. If you need help, just call me by my name, Chirp. You are logged in at <time> on <date>. Please remember to log out when you leave.

I have heard some interesting titles used by an IPA to address one or more users. The one in particular that I would want to avoid is, “Yes, Master.”

2. Other Events

A. Audio (video?) contact with house, referred to as Fjellheim, meaning mountain home, in Norwegian:

User: Chirp

IWA: Yes?

User: Chirp, Patch me through to Fjellheim.

Event: Telephone rings Brock or Trish, depending on who is home.

(Postive response) IWA: Contacted Fjellheim

(Negative response) IWA: No one is at home at Fjellheim.

With a positive response, a dialog would then follow. The IWA would be listening to the entire conversation waiting for its name and new instructions. The conversation would end with:

User: Chirp, terminate.

IWA: Conversation terminated.

B. Audio contact with emergency services:

User: Chirp

IWA: Yes?

User: Patch me through to <emergency services/ambulance/ fire department/ police>.

Event: IP telephone contacts appropriate service

(Positive response) IWA: Contacted <service>

(Negative response) IWA: Unable to contact <service>

C. Turn on electrical circuit for a particular machine (but not the machine itself, except dust control and air).

User: Chirp

IWA: Yes?

User: Enable <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander>

Event: Circuit turned on for <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander>

Positive IWA: <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander> enabled.

Negative IWA: Unable to enable <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander>

D. Turn off electrical circuit for a particular machine (turn off the machine itself for dust control and air).

User: Chirp

IWA: Yes?

User: Disable <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander>

Event: Circuit turned off for <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander>

Positive IWA: <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander> disabled.

Negative IWA: Unable to disable <dust/ air/ drill/ band saw/ mitre saw/ table saw/ planer/ router/ sander>

3. Visitor Departure

Person: Chirp

IWA: Yes?

Person: <name of person> is leaving.

IWA: Goodbye <name of person> Please put your personal safety equipment in box <A/ B/ C/ C/>.You are logged out at <time> on <date>.

What other events need to be controlled? What other comments do you have about an intelligent workshop assistant?

Update: 2021-12-20 at about 21:00.

This weblog post was originally published 2017/10/29 at 05:49, which is four years and fifty-two days ago. This is a trial to see if eliminating Needs the title, has any consequences. That is because, at the time of publication, this post formed part of a Needs, Seeds and Weeds website that belonged to my daughter, Shelagh. In addition, other things are also out of date, or my opinions have changed. Apart from the title, the text above remains as it was, content changes are found below.

Internet connectivity. The workshop is in theory connected to the server (Mothership) with a fiber optical cable. Theoretically, inside the workshop the cable terminates at a switch. In practice none of these installations have taken place, yet. The cable has been purchased, tubing has been laid between the workshop and the house, but work is needed to get the cable from the outside of the house to the server.

Inside the workshop the switch could be something as simple as a Unifi Flex Mini, with five Gb Ethernet PoE connections, one in, and four out. For about ten times the price, 10Gb Ethernet PoE connections can be supplied using a Unifi Flex XG unit. Wifi should not be a problem if a Unifi 6 Lite access point is connected to one of the ports.

As discussed in a recent post about Forth, the machine controller would be programmed in Forth. This could be a single unit attached with an Ethernet cable to the switch. At the present time, this unit could be a Raspberry Pi 4B.

For design, engineering, administrative and other purposes a relatively high powered workstation computer should be available. An Asus Zen AiO machine was purchased used to be a kitchen controller. This machine was rejected, and could be taken into use in the workshop. It comes with a touch-screen.

With an access point, machine controller and workstation in use in the workshop, three of the four output ports of the switch are in use.

Every Soul …

Every soul needs a fortress to protect it against the onslaught of the modern world. Life isn’t for weaklings. Living demands effort. Surprisingly, the Baha’i Faith does not promote work, or even careers, as this fortress. Rather it comes from marriage. A true marriage is not just confined to this world, but lasts almost perpetually.

“The true marriage of Bahá’ís is this, that husband and wife should be united both physically and spiritually, that they may ever improve the spiritual life of each other, and may enjoy everlasting unity throughout all the worlds of God.”

Bahá’u’lláh described marriage as a “fortress for well-being.”

I don’t think Bahá’u’lláh was just talking about passionate nights. Living with someone 24/7 requires more than just sex to sustain a relationship. Living together may be a normal state, it might even promote health and longevity, and result in greater happiness, but these positive elements will only develop if there is friendship, at the heart of the relationship.

They “must, however, exercise the utmost care to become thoroughly acquainted with the character of the other, that the binding covenant between them may be a tie that will endure forever. Their purpose must be this: to become loving companions and comrades and at one with each other for time and eternity…”

Soon my beloved and I will have been married for 40 years. I would like to be able to say that we have learned to live together in perfect harmony, and to work together as a team. But that isn’t always true. Disagreements can arise. Frequently, we have separate areas of expertise. I will never have the culinary skills, nor the interest in textiles that my beloved has. Then again, she is less interested in woodworking and fixing computers. Hopefully, our interests and abilities complement each other.

“The love between husband and wife should not be purely physical, nay rather it must be spiritual and heavenly. These two souls should be considered as one soul. How difficult it would be to divide a single soul!”

Children seem to be an essential part of marriage, despite the world heading to a state of overpopulation and global warming. When those children arrive, they have to be raised. This can strain a relationship, because most people are come unprepared for parenthood. Children don’t always follow the book, with respect to their behaviour. Sometimes, differences can arise between parents, because they see things from different perspectives. Yet somehow, with a little prayer and reflection we muddle through, and children develop into adults.

“The foundation of the Kingdom of God is based upon harmony and love, oneness, relationship and union, not upon differences, especially between husband and wife.”

There is a life after children. There is even life after retirement. Yet, I am eternally grateful that I have my beloved to share my life with me.

“The Lord, peerless is He, hath made woman and man to abide with each other in the closest companionship, and to be even as a single soul. They are two helpmates, two intimate friends, who should be concerned about the welfare of each other. If they live thus, they will pass through this world with perfect contentment, bliss, and peace of heart, and become the object of divine grace and favour in the Kingdom of heaven.”

Unit Two

Fictional worlds are real. They frequently exist in the minds of authors and artists, not to mention those of their readers and viewers. Unit One is, at best, only half fictional. It consists of a tangible workspace, currently under construction, at Vangshylla, Norway, as well as a co-located, intangible faux-institution, Ginnunga Gap Polytechnic.

While Trish & Brock McLellan are real, personas Daffy & Jade Marmot are fictional. Marmot family members, and other personas, can express alternative (even contradictory) values to those of living people. That’s one reason personas are fun people to be with.

Most first class polytechnics as institutions have had their names changed. In Britain, most lasted only from 1965 to 1992. Almost all have become second class universities. Whereas polytechnics were grounded in STEM (science, technology, engineering, mathematics) and teaching oriented towards professional qualifications, the new universities offer a wider variety of courses, frequently in the humanities.

The purpose of Unit One, both the workspace as well as the faux-institution, is not to make stuff. It is to promote “Innovation & Equality – for a better world”. The term workspace is used instead of workshop, because workshop has lost much of its original meaning: “A room or building in which goods are manufactured or repaired” as it acquired an additional meaning: “A meeting at which a group of people engage in intensive discussion and activity on a particular subject or project.” (Oxford Dictionary)

From the beginning of the new year 2018, the Unit One workspace will be a place to develop (as in innovate), build and use equipment. The space and machine park will be available for others to use, under some conditions, but free of charge. The space and equipment will also be available for the sharing of knowledge and skills in woodwork and metalwork, microprocessors, mechatronics, robotics and the like. Target users include disadvantaged groups, especially women, young people and immigrants.

The Garden Project will show some of the thinking at Unit One. One consequence of constructing the Unit One workspace, was the displacement of the gardener from her shed. It became the Unit One Annex. Thus, one of the first products to be built at the Unit One workspace, will be a replacement shed, built on SIP (structural insulated panel) principles, which can be used for storage of equipment and more. In addition, a geodesic dome will be built that can be used as a greenhouse.

Unit One is scheduled to open on Monday, 01 January 2018 at 12.00 noon. At the moment a number of speakers have been invited to entertain guests.

1. Proton Bletchley: Unit 1 – A community work space? (10 minutes)

2. Precious Dollar: What does it cost to build a workshop? (10 minutes)

3. Billi Sodd: Workshops in Prison (This is dependent on Billi being given day release from Verdal prison) (unknown duration)

4. Refreshments

5. Jade Marmot: The fun with DIY videos (30 minutes)

6. Brock McLellan: Concluding remarks (10 minutes)

After the official opening, at 14.00, Ginnunga Gap Polytechnic’s first course will be offered. It is a 2-hour health, environment and safety course for people who want to use the workspace. They will receive training on how to protect themselves from danger, when working in the workspace.

Initially, the equipment at the workspace will focus on woodworking. A number of stationary machines will be available, if not on the opening day, soon after: table saw, band saw, miter saw, router, planer, jointer and drill stand.

Grizzly

As time progresses new equipment and courses will be added. In fact, it may be desirable for other people to build and share new workshops. In other words, a Unit Two, Unit Three … It will be up to other people to decide.

Despite this suggestion, Unit Two may not be something physical at all, but another fictional environment, a virtual work space, with a focus on creating instructive videos that can be viewed by anyone anywhere. This is the type of topic to be discussed at a monthly “fredags fika” (Friday Coffee). This will be a forum for people to discuss how they want to use the workspace, its development over time, and rules needed for its use.